Unidirectional Tapes

What are unidirectional Tapes?

UD tapes are endless fibre-reinforced tapes of different widths with unidirectionally aligned reinforcing fibres in which glass or carbon fibres are embedded so ideally in a thermoplastic matrix that completely new possibilities arise in the production of components.

Despite their low thickness, UD tapes have a high level of stability and are also particularly light. This makes them particularly suitable for the production of complex component shapes. In addition, UD tapes can be processed efficiently and, depending on the combination, are flame retardant. Another important property is the possibility of recycling.

  • maximum lightweight potential
  • recyclable
  • high toughness
  • conductive
  • flame retardant

UD Tapes with glass fibre reinforcement

We offer unidirectional tapes with glass fiber reinforcement in combination with PP, PA6, PET as well as recycled PET and HDPE matrix.

Ply thickness
[mm]
PAW [g/m²]FAW [g/m²]RC [%-wt] Service TemperatureTechnical Data Sheet
GF 60 PP0,15 22513540-20 to 72°C
GF 60 PP0,17 29622026-20 to 72°C
GF 60 PP0,20 30018040-20 to 72°C
GF 60 PP 0,25 37422540-20 to 72°C
GF 70 PP0,25 41629030-20 to 80°C
GF 60 PP0,30 44926940-20 to 72°C
GF 60 PP0,50 74844940-20 to 72°C
Ply thickness
[mm]
PAW [g/m²]FAW [g/m²]RC [%-wt] Service TemperatureTechnical Data Sheet
GF 60 PA60,22 39022040-40 to 80°C
GF 60 PA60,20 34120540-40 to 80°C
GF 60 PA60,25 42625640-40 to 80°C
GF 60 PA60,30 51230740-40 to 80°C
Ply thickness
[mm]
PAW [g/m²]FAW [g/m²]RC [%-wt] Service TemperatureTechnical Data Sheet
GF 58 PET0,23 39222742-50 to 100°C
GF 60 PET0,25 46327840-50 to 100°C
GF 60 PET0,30 55633440-50 to 100°C
GF 60 PET0,20 36621242-50 to 100°C
GF 60 rPET0,22 40824540-50 to 100°C
Ply thickness
[mm]
PAW [g/m²]FAW g/m²RC [%-wt] Service TemperatureTechnical Data Sheet
GF 70 HDPE0,20 33423430
GF 66 HDPE0,30 49532834

UD Tapes with carbon fibre reinforcement

We offer unidirectional tapes with carbon fibre in combination with PA6, Pa12, PEI, PPS, PC, PEEK as well as PEKK matrix.

Ply thickness
[mm]
PAW [g/m²]FAW [g/m²]RC [%-wt] Service TemperatureTechnical Data Sheet
CF PA60,17 24415437-40 to 80°C
CF PA60,165 24014739-40 to 80°C
CF PA120,20 26414744-60 to 80°C
CF PA120,25 33819841-60 to 80°C

Ply thickness [mm]PAW [g/m²]FAW [g/m²]RC [%-wt] Service TemperatureTechnical Data Sheet
CF PC0,17 25015538-40 to 130°C
CF PC (fr)0,17 25615538-40 to 130°C
CF PEI0,132 21314532-100 to 170°C
CF PPS0,120 19211540-20 to 200°C
CF PPS0,140 22115034-20 to 200°C
CF PPS0,210 33522134-20 to 200°C
Ply thickness [mm]PAW [g/m²]FAW [g/m²]RC [%-wt] Service TemperatureTechnical Data Sheet
CF PEEK0,140 22014534-65 to 240°C
CF PEKK0,140 22014534-65 to 250°C
CF PEKK0,184 29419434-65 to 250°C

Bicycle mudguard / UD Tapes

Further reinforcing fibres

We offer unidirectional tapes based on flax or basalt fibres as well as various polymer fibres in combination with PP, PLA, PA6 as well as HDPE matrix.

Ply thickness [mm]PAW [g/m²]FAW [g/m²]RC [%-wt] Service TemperatureTechnical Data Sheet
Flax35 PP0,25 2759665-20 to 70°C
Flax50 PP0,25 30015050-20 to 70°C
Flax35 PLA0,25 2759665-20 to 65°C
Basalt60 PP0,25 41825040-20 to 70°C<In Preparation>
Ply thickness [mm]PAW [g/m²]FAW [g/m²]RC [%-wt]Service TemperatureTechnical Data Sheet
UHMWPE HDPE0,199 1818354<In Preparation>
Aramide PA60,185 23111749<In Preparation>

Available formats for UD Tapes

Our UD tapes are available in following formats:

Spool type: Häfner K250/ Sonoco DIN 250
Spool type: Cardboard core (3“ & 6“)
Spool type: Cardboard with flange

Transverse Winding

Spool type: Häfner K250/ Sonoco DIN 250

Tape widths: 1/8‘‘, 1/4‘‘, 1/2‘‘   oder   3 mm, 6 mm, 12 mm

Available Lengths: up to 4000 meters (depending on tape thickness and tape width)


Spool type: Cardboard core (3“ & 6“)

Tape widths: 1/8‘‘, 1/4‘‘, 1/2‘‘   oder 3 mm, 6 mm, 12 mm

Available Lenghts: up to 4000 meters (depending on tape thickness and tape width)


Spool type: Cardboard with flange

Tape widths: 1/8‘‘, 1/4‘‘, 1/2‘‘

Available Tape Lenghts: 200 to 1000 m (depending on tape thickness and width)

Straight Winding

Spool Type: Häfner BSH Spulen mit austauschbaren Flanschen

Tape widths: >¼“   oder   >6 mm

Available Tape Lenghts: 200 to 1000 m (depending on tape thickness)


Spool type: Cardboard (Pancake) (3“ & 6“)

Tape widths: >¼“   oder >6 mm

Available Lenghts: 200 to 1000 m (depending on tape thickness and width)


Spool Type: Häfner BSH Spulen mit austauschbaren Flanschen
Spool type: Cardboard (Pancake) (3“ & 6“)

How to process UD Tapes?

UD tapes can be processed in various ways. One of them is the tape laying process. As a rule, a laser is used and heats the UD tape, which is then placed in the component mold with the aid of a consolidation unit. Similarly, three-dimensional components can also be produced by using the so-called winding technique. But UD Tapes can also be processed by so-called thermoforming. Here, vacuum, compressed air or a hydraulic press is used and heats the material in a stenter frame until it is soft and can be easily pulled apart. It is then pressed into the mold with the help of a pressing tool, the vacuum or compressed air with a male as well as female mold.

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